Impact crusher blow bar high chrome white iron martensitic and ceramic insert

Sunrise not only produces a variety of international well-known brands of impact crusher blow bar, but also can carry out customized production and processing according to the drawings and materials provided by customers. Sunrise has always been committed to providing customers with blow bars with longer service life, thereby helping customers reduce operating costs. Today, Sunrise blow bar has been widely used in sand and gravel crushing, construction waste recycling and mineral crushing and other fields, and has been highly recognized by customers.


Product Detail

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Description

To produce top quality end products at the lowest cost with the highest efficiency and reliability, you have to select wear parts that are optimized for your particular crushing application. The main factors to consider as follow:

1. The type of rocks or minerals to be crushed.
2. Material particle size, moisture content and Mohs hardness grade.
3. The material and life of the blow bars previously used.

To produce top

In general, the wear resistance (or hardness) of wall-mounted metal wear-resistant materials will inevitably reduce its impact resistance (or toughness). The method of embedding pottery in the metal matrix material can greatly increase its wear resistance without affecting its impact resistance.

High Manganese Steel

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High manganese steel is a wear-resistant material with a long history and has been widely used in impact crushers. High manganese steel has outstanding impact resistance. The wear resistance is usually related to the pressure and impact on its surface. When a huge impact applied, the austenite structure on the surface can be hardened to HRC50 or higher.

High manganese steel plate hammers are generally only recommended for primary crushing with material of large feed particle size and low hardness.

Chemical composition of high manganese steel

Material

Chemical Composition

Machanical Property

Mn%

Cr%

C%

Si%

Ak/cm

HB

Mn14

12-14

1.7-2.2

1.15-1.25

0.3-0.6

> 140

180-220

Mn15

14-16

1.7-2.2

1.15-1.30

0.3-0.6

> 140

180-220

Mn18

16-19

1.8-2.5

1.15-1.30

0.3-0.8

> 140

190-240

Mn22

20-22

1.8-2.5

1.10-1.40

0.3-0.8

> 140

190-240

Microstructure of high manganese steel

Impact Crusher Blow Bar7

Martensitic Steel

Martensite structure is formed by rapid cooling of fully saturated carbon steel. The carbon atoms can diffuse out of martensite only in the rapid cooling process after heat treatment. Martensitic steel has a higher hardness than high-manganese steel, but its impact resistance is correspondingly reduced. The hardness of martensitic steel is between HRC46-56. Based on these properties, martensitic steel blow bar is generally recommended for crushing applications where relatively low impact but higher wear resistance is required.

Impact Crusher Blow Bar5

Microstructure of martensitic steel

High Chromium White Iron

In high chromium white iron, carbon is combined with chromium in the form of chromium carbide. High chromium white iron has outstanding wear resistance. After heat treatment, its hardness can reach 60-64HRC, but its impact resistance is correspondingly reduced. Compared with high manganese steel and martensitic steel, high chromium cast iron has the highest wear resistance, but its impact resistance is also the lowest.

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In high chromium white iron, carbon is combined with chromium in the form of chromium carbide. High chromium white iron has outstanding wear resistance. After heat treatment, its hardness can reach 60-64HRC, but its impact resistance is correspondingly reduced. Compared with high manganese steel and martensitic steel, high chromium cast iron has the highest wear resistance, but its impact resistance is also the lowest.

Chemical composition of high chromium white iron

ASTM A532

Description

C

Mn

Si

Ni

Cr

Mo

             

I

A

Ni-Cr-Hc

2.8-3.6

2.0 Max

0.8 Max

3.3-5.0

1.4-4.0

1.0 Max

I

B

Ni-Cr-Lc

2.4-3.0

2.0 Max

0.8 Max

3.3-5.0

1.4-4.0

1.0 Max

I

C

Ni-Cr-GB

2.5-3.7

2.0 Max

0.8 Max

4.0 Max

1.0-2.5

1.0 Max

I

D

Ni-HiCr

2.5-3.6

2.0 Max

2.0 Max

4.5-7.0

7.0-11.0

1.5 Max

II

A

12Cr

2.0-3.3

2.0 Max

1.5 Max

0.40-0.60

11.0-14.0

3.0 Max

II

B

15CrMo

2.0-3.3

2.0 Max

1.5 Max

0.80-1.20

14.0-18.0

3.0 Max

II

D

20CrMo

2.8-3.3

2.0 Max

1.0-2.2

0.80-1.20

18.0-23.0

3.0 Max

III

A

25Cr

2.8-3.3

2.0 Max

1.5 Max

0.40-0.60

23.0-30.0

3.0 Max

Microstructure of High Chromium White Iron

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Ceramic-Metal Composite Material (CMC)

CMC is a wear-resistant material that combines the good toughness of metallic materials (martensitic steel or high-chromium cast iron) with the extremely high hardness of industry ceramics. Ceramic particles of a specific size are specially treated to form a porous body of ceramic particles. The molten metal penetrates completely into the interstices of the ceramic structure during casting and combines well with the pottery particles.

This design can effectively improve the anti-wear performance of the working face; at the same time, the main body of the blow bar or hammer is still made of metal to ensure its safe operation, effectively solving the contradiction between wear resistance and impact resistance, and can be adapted to a variety of working condition. It opens up a new field for the selection of high-wear spare parts for the majority of users, and create better economic benefits.

a.Martensitic Steel + Ceramic
Compared with the ordinary martensitic blow bar, the martensitic ceramic blow hammer has higher hardness on its wear surface, but the impact resistance of the blow hammer will not decrease. In the working conditions, the martensitic ceramic blow bar can be a good substitute for the application and usually can obtain nearly 2 times or longer service life.

b.High Chromium White Iron +Ceramic
Although ordinary high-chromium iron blow bar already has high wear resistance, when crushing materials with very high hardness, such as granite, more wear-resistant blow bars are usually used to prolong their working life. In this case, a high-chromium cast iron with inserted ceramic blow bar is a better solution. Due to the embedding of ceramics, the hardness of the wear surface of the blow hammer is further increased, and its wear resistance is significantly improved, usually 2 times or longer service life than normal high chromium white iron.

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Advantages of Ceramic-Metal Composite Material (CMC)
(1) Hard but not brittle, tough and wear-resistant, achieving a dual balance of wear resistance and high toughness;
(2) The ceramic hardness is 2100HV, and the wear resistance can reach 3 to 4 times that of ordinary alloy materials;
(3) Personalized scheme design, more reasonable wear line;
(4) Long service life and high economic benefits.

Product Parameter

Machine Brand

Machine model

Metso

LT-NP 1007
LT-NP 1110
LT-NP 1213
LT-NP 1315/1415
LT-NP 1520/1620

Hazemag

1022
1313
1320
1515
791
789

Sandvik

QI341 (QI240)
QI441(QI440)
QI340 (I-C13)
CI124
CI224

Kleemann

MR110 EVO
MR130 EVO
MR100Z
MR122Z

Terex Pegson

XH250 (CR004-012-001)
XH320-new
XH320-old
1412 (XH500)
428 Tracpactor 4242 (300 high)

Powerscreen

Trackpactor 320

Terex Finlay

I-100
I-110
I-120
I-130
I-140

Rubblemaster

RM60
RM70
RM80
RM100
RM120

Tesab

RK-623
RK-1012

Extec

C13

Telsmith

6060

Keestrack

R3
R5

McCloskey

I44
I54

Lippmann

4248

Eagle

1400
1200

Striker

907
1112/1312 -100mm
1112/1312 -120mm
1315

Kumbee

No1
No2

Shanghai Shanbao

PF-1010
PF-1210
PF-1214
PF-1315

SBM/Henan Liming/Shanghai Zenith

PF-1010
PF-1210
PF-1214
PF-1315
PFW-1214
PFW-1315

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